Orthopedic Battery Power Tools User Manual

1. Introduction

Welcome to the Jindal Medi Surge (JMS) Orthopedic Battery Power Tools User Manual. This manual provides detailed guidance on the safe and effective use of our battery-powered orthopedic tools. Our tools are designed for precision, reliability, and ease of use in various orthopedic procedures, ensuring that medical professionals can perform their tasks with confidence.

2. Safety Information

2.1 General Safety Guidelines

• Read this entire manual before using the tools.

• Only trained medical professionals should operate these tools.

• Ensure the work area is clean, well-lit, and free of obstructions.

• Keep all bystanders, including unauthorized personnel and children, away from the work area.

• Do not use these tools in explosive atmospheres or near flammable substances.

2.2 Personal Protective Equipment (PPE)

• Always wear appropriate PPE, including gloves, eye protection, and hearing protection, when using the tools.

• Ensure clothing is fitted and free from any loose parts that could get caught in moving components.

2.3 Electrical and Battery Safety

• Use only JMS-approved batteries and chargers.

• Do not expose batteries to fire or high temperatures.

• Avoid short-circuiting the battery terminals.

• Disconnect the battery from the tool before making any adjustments or performing maintenance.

2.4 Tool Safety

• Inspect the tool before each use; do not operate if any parts are damaged or missing.

• Use only the correct accessories and attachments recommended by JMS.

• Keep hands and body away from moving parts during operation.

• Always follow the correct operational procedure for each specific tool.

3. Components Overview

3.1 Main Components

• Motor Unit: The core component that powers the tool, housed within the tool body.

• Handpiece: The main part of the tool held by the operator, containing the motor and controls.

• Battery Pack: Provides power to the tool; typically removable and rechargeable.

• Cutting/Drilling Attachments: Interchangeable parts used for various orthopedic procedures like cutting, drilling, or sawing.

• Control Panel: Interface for controlling the tool's settings, such as speed and direction.

3.2 Controls and Indicators

• Power Switch: Turns the tool on and off.

• Speed Control Dial: Adjusts the operating speed of the tool.

• Trigger: Engages the tool when pressed.

• Battery Level Indicator: Displays the remaining charge in the battery.

• Direction Control: Allows switching between forward and reverse operation (for drills and saws).

4. Battery and Charging Information

4.1 Battery Pack Overview

• JMS orthopedic tools are powered by high-capacity lithium-ion batteries designed for extended use and rapid charging.

• The batteries are equipped with safety features, including overcharge protection and temperature monitoring.

4.2 Charging the Battery

1. Ensure the battery pack is removed from the tool before charging.

2. Connect the battery to the JMS-approved charger.

3. Plug the charger into a standard electrical outlet.

4. The charging indicator on the charger will light up, showing the charging status.

5. Charging is complete when the indicator shows a full charge (green light).

6. Disconnect the battery from the charger and store it in a cool, dry place if not in immediate use.

4.3 Battery Maintenance

• Avoid deep discharge; recharge the battery when the charge level is low.

• Store the battery in a dry place at room temperature.

• Do not leave the battery on the charger once it is fully charged to prevent overcharging.

4.4 Battery Disposal

• Do not dispose of the battery in household waste.

• Follow local regulations for the disposal of lithium-ion batteries, or return the battery to JMS for proper disposal.

5. Operating Instructions

5.1 Preparation

1. Ensure the tool is clean and all components are intact.

2. Insert a fully charged battery pack into the tool until it clicks into place.

3. Attach the appropriate cutting, drilling, or sawing accessory to the tool.

4. Adjust the speed control dial to the desired setting.

5.2 Operation

1. Turn on the tool using the power switch.

2. Position the tool correctly at the surgical site.

3. Press the trigger to engage the tool and begin operation.

4. Apply consistent pressure, avoiding excessive force.

5. Use the direction control switch if a reverse operation is required (for drills and saws).

6. Release the trigger to stop the tool.

5.3 Post-Operation

1. Turn off the tool and remove the battery pack.

2. Detach and clean the accessory used during the procedure.

3. Wipe down the tool body with a disinfectant solution.

4. Store the tool, battery, and accessories in a dry, secure location.

6. Maintenance and Care

6.1 Routine Cleaning

• After each use, clean the tool with a soft, damp cloth.

• Disinfect all parts that come into contact with the patient using a JMS-approved disinfectant.

• Avoid using abrasive cleaners that could damage the tool's surfaces.

6.2 Lubrication

• Lubricate moving parts as recommended in the maintenance schedule provided by JMS.

• Use only JMS-approved lubricants to ensure compatibility and prevent damage.

6.3 Battery Care

• Regularly inspect the battery for signs of damage or wear.

• Ensure the battery contacts are clean and free from debris.

6.4 Storage

• Store the tool and battery in a cool, dry place away from direct sunlight.

• Avoid storing the tool in environments with high humidity or extreme temperatures.

7. Troubleshooting

Issue

• Tool does not start

• Battery not inserted or low charge

• Insert a charged battery or recharge

• Tool stops during operation

• Overload protection activated

Possible Cause

• Allow the tool to cool down before restarting

• Reduced cutting/drilling efficiency

• Worn or incorrect attachment

• Replace or use the correct attachment

• Excessive vibration

Solution

• Loose attachment or imbalance

• Tighten the attachment or balance the tool

• Battery not charging

• Faulty charger or battery

• Check charger connections or replace battery/charger

8. Cleaning and Sterilization

8.1 Cleaning

• Clean all exterior surfaces with a soft, damp cloth.

• Avoid submerging the tool in water or other liquids.

• Disinfect all parts that come into contact with the patient.

8.2 Sterilization

• Remove the battery before sterilizing any components.

• Sterilize accessories like drill bits and saw blades according to standard hospital procedures.

• Do not autoclave the tool body or battery pack; these should be wiped down with a disinfectant solution.

9. Contact Information

Jindal Medi Surge (JMS)
Email: info@jmshealth.com
Website: www.jmshealth.com

Thank you for choosing Jindal Medi Surge (JMS). We are committed to providing high-quality orthopedic tools to support your surgical procedures and patient care.